PACKAGING LINES FOR PROTEIN POWDER: EFFICIENCY AND PRECISION IN EVERY PACK

In a world where nutrition and wellness are constantly growing, the protein powder market has gained significant relevance. From sports supplements to nutritional products for general wellness, the demand for protein powder continues to grow. In this context, efficient and high quality packaging machinery becomes essential for manufacturers. YM Packaging, with its extensive experience in the sector, is positioned as a benchmark in packaging machinery for protein powder, offering solutions adapted to different formats: jars, bags (Doypack or Stabilo) and Stickpack.

Experience in the protein powder sector

YM Packaging has a strong track record in the protein powder sector, backed by the trust of leading national and international customers. Our commitment to quality and innovation has enabled us to establish long-standing relationships with manufacturers of supplements, sports nutrition and health food products. Our accumulated experience has led us to understand the specific needs of each customer, resulting in customised and efficient solutions.

Protein powder packaging

Packaged in Canisters

Canister packaging is a popular choice for protein powder products due to its ease of use and storage. This format requires specific machinery to guarantee accurate filling and secure sealing, ensuring that the product reaches the consumer in perfect condition. In addition, our jar solutions include automatic capping and labelling systems, optimising the packaging process and improving the final presentation of the product to the consumer.

2. Packaging in bags: Doypack or Stabilo

Pouches are a versatile and attractive option for protein powder packaging. With the right machinery, efficient and attractive packaging can be achieved that meets market expectations, offering convenience and ease of use to the consumer.

Packaging protein powders and supplements in pre-formed Doypack or Stabilo pouches is an effective and attractive solution for manufacturers looking to meet the demand for high quality products. The horizontal pre-made pouches packaging machine MOD. EPJwith its customisation options, provides an ideal platform for optimising the packaging process. By incorporating extras such as reject checkweighing, bucket introduction and dust extraction, manufacturers can significantly improve production and ensure the quality of their products. With these innovations, packaging becomes a more efficient, safe and reliable process, contributing to success in the competitive nutritional supplement market.

You can take a look at this video explaining the operation of our horizontal preformed bag packaging machine MOD. EPJMXL310, including extras such as weight control with rejection, automatic loader and bucket insertion. You can watch it here:

3. Packaged in Stickpacks

The stickpack format is ideal for protein powder due to its convenience and portability. This type of packaging allows consumers to enjoy their protein powder on the go, which has become especially popular with those who lead an active lifestyle.

The line starts with a hopper that stores the powdered product. An auger elevator lifts the product from the hopper to the next component, ensuring a continuous and efficient flow. The product is then transferred to the auger doser, where it is metered and dosed according to the specified weight. This system ensures that each stick contains the exact amount of protein powder or supplement, which is crucial for customer satisfaction and regulatory compliance.

The vertical stickpack packaging machine is the heart of the process. Here, the dosed product is introduced into a packaging film which is formed and sealed to create the sticks. This machine can be configured with multiple lanes, allowing for greater production and efficiency, adapting to the needs of the manufacturer. Finally, the sticks move along an outfeed conveyor, where they can be collected for further packaging or distribution.

We have recently completed a successful protein powder stickpack packaging line project for a customer in the UK.

Protein Powder Packaging Challenges

The packaging of powdered products poses a number of technical and operational challenges. One of the biggest challenges is the management of the powder itself, which tends to be volatile and to form fine clouds that can affect filling accuracy and the cleanliness of the packaging line. In addition, the physical characteristics of these products, such as flowability, density and susceptibility to moisture, require a specific machine design that avoids dust accumulation and ensures a continuous and stable flow in the packaging process.

To meet these challenges, our machines are equipped with advanced dosing systems to handle products of different density and fluidity. Depending on the characteristics of each type of powder, we offer volumetric, auger and net weight dosing systems, which are adjusted to optimise accuracy and reduce waste.